Optimal Design of Redundant Structures by Incorporating Various Costs

Redundant systems, which usually consist of a number of same/similar components (or modules), have been used in various critical infrastructures to ensure the system's normal function. Usually, system reliability can be improved with the adoption of additional components or redundancies. Typically, two types are mainly included, i.e., majority voters and standby redundancies (referred to as SPARE gates for simplicity). Nevertheless, with the increment of redundancies, the consumed cost or space requirement also grows. This study considers a tradeoff between cost and reliability in order to pursue the cost-effective optimal design. The relationships between the total cost and corresponding parameters are discussed thoroughly. Besides, in order to determine the cost-effective design at the expense of a unit of cost, a revised evaluation standard is proposed (referred to as ${\rm{R}\-\rm{per}\-\rm{Cost}}$). In this paper, we perform a cost-effective analysis of majority voters with different implementations; and we also perform the analyses of SPARE gates (here, a warm spare gate and a cold spare gate are mainly focused). For deriving corresponding total cost, algorithms are presented to predict the necessary failure time of components. In this line, cost-effective analyses of several case studies are performed.