Liquid state properties and amorphous solidification kinetics of multicomponent Fe50-xCoxCr14Mo14 C9 B8Tm5 alloys investigated under containerless processing conditions

The liquid state thermophysical properties and amorphous solidification kinetics of Fe50-xCoxCr14Mo14C9B8Tm5 (x=10, 15, 20, and 25) alloys were explored by electromagnetic and electrostatic levitation techniques. It was found that the surface tension of liquid alloys with Fe contents below 30 at. % had a strong temperature dependence. The high surface tension led to a sharp increase in the interfacial free-energy penalty. A high nucleation barrier was formed inside the melt, which greatly inhibited the nucleation rate. The liquid viscosity revealed the strong liquid feature of this alloy series, which became the dominant kinetic factor determining their solidification mechanisms. The high viscosity hindered atomic diffusion and delayed nucleation. The long crystallizing incubation time of Fe30Co20Cr14Mo14C9B8Tm5 ensured a strong glass-forming ability and a low critical cooling rate of 2.11×103Ks-1. As a result, a bulk metallic glass rod with an 8-mm diameter was successfully prepared by a convenient casting procedure. This rod could remain in a glassy state at a higher temperature and over a wider temperature range due to its high glass-transition temperature and large undercooled liquid region. The apparent activation energy for nucleation was derived as 463.8 kJmol-1 according to the nonisothermal crystallization kinetics, indicating that the bulk metallic glass had to absorb a large amount of energy to overcome the potential barriers before nucleation and thus exhibited excellent thermal stability.