Characterization of the microstructure and self-lubrication properties of a AlCoCrFeNi_2.1 eutectic high-entropy alloy with powder-pack boronizing

The as-cast AlCoCrFeNi_2.1 eutectic high-entropy alloy (EHEA) has high fracture strength and ductility, which displays an excellent application prospect in key structural materials. However, its low surface hardness and poor wear resistance at room temperature limit the actual applications in tribology. Here we showed the enhancement of surface strengthening and self-lubrication properties of AlCoCrFeNi_2.1 EHEA by a powder-pack boronizing treatment. SEM and XRD analysis indicate that a double affected layer with a thickness of about 42 μm was formed on the surface at 900 °C for 4 h, which were mainly consisted of Ni₂Si and FeB. The surface hardness of the alloy was significantly increased from 396 HV to 1108 HV after the treatment. Tribological results show a remarkable self-lubrication property of the boronized EHEA. The friction coefficient of boronized EHEA under the water condition was reduced by 21%, and the corresponding wear volume was decreased by 65%. EDS and XPS analysis demonstrate the formation of silicon/boron-containing tribofilm on the wear scar, which benefits in the achievement of self-lubrication properties with friction and wear reduction under the water condition. Our research provides a general strategy with the powder-pack boronizing method to strengthen AlCoCrFeNi_2.1 EHEA and enhance self-lubrication properties, which would certainly boost its industry application.