Ultra-high temperature ceramic coating for carbon/carbon composites against ablation above 2000 K

Yulei Zhang, Haohao Wang, Tao Li, Yanqin Fu, Jincui Ren

Research output: Contribution to journalArticlepeer-review

45 Scopus citations

Abstract

To improve the ablation resistance of carbon/carbon composites at the temperature above 2000 K, a ZrB2-SiC-ZrC ultra-high temperature ceramic coating was prepared by combination of supersonic atmosphere plasma spray (SAPS) and reaction melt infiltration. The micro-holes in ZrB2-Si-ZrC coating prepared by SAPS were effectively filled and the compactness and interface compatibility between the coating and C/C composites was improved through the reaction melt infiltration process. The ultra-high temperature ceramic coating exhibited good ablation resistance under oxyacetylene torch ablation above 2000 K. After ablation for 120 s, the mass and linear ablation rates of the ZrB2-SiC-ZrC coated C/C samples were only −0.016 × 10−3 g/s and 1.30 µm/s, respectively. Good ablation resistance of the ultra-high temperature ceramic coating is mainly attributed to the dense coating structure and the improvement of interface compatibility between the coating and C/C composites.

Original languageEnglish
Pages (from-to)3056-3063
Number of pages8
JournalCeramics International
Volume44
Issue number3
DOIs
StatePublished - 2018

Keywords

  • Ablation resistance
  • Carbon/carbon composites
  • Reaction melt infiltration
  • Supersonic atmosphere plasma spraying
  • ZrB-SiC-ZrC coating

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