Simulation of effects of stand-off distance on explosive welding of three-layer tubes

Bei Ma, Hongwei Li, Hui Chang, Rui Hu

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6 Scopus citations

Abstract

Explosive welding is an advanced technology to achieve metallurgical bonding of dissimilar materials. Stand-off distance has a great effect on bonding quality. A 3D finite element model of explosive welding of steel/copper/copper three-layer tubes was established on the platform of ANSYS/LS-DYNA. The effects of stand-off distance on the explosive welding process and bonding quality were studied. The simulation results indicate that high bonding quality can be achieved when stand-off distance 1 and 2 is set to be 1/4-1 times of the thickness of flyer tube 1 and 1/2-2 times of the thickness of flyer tube 2 respectively. They do a little effect on the maximal plastic strain and the maximal effective stress of the bonded tube, which increase rapidly within 6 μs and then are stable. Stand-off distance 1 effects the movement of flyer tube 1 and flyer tube 2, while stand-off distance 2 only effects the movement of flyer tube 2.

Original languageEnglish
Pages (from-to)33-36+40
JournalHanjie Xuebao/Transactions of the China Welding Institution
Volume30
Issue number9
StatePublished - Sep 2009

Keywords

  • Explosive welding
  • Numerical simulation
  • Stand-off distance
  • Strain-stress
  • Three layer tube

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