Numerical simulation on deposition and solidification processes of a molten metal droplet generated by drop-on-demand jetting

Pengyun Wang, Hejun Li, Lehua Qi, Hailiang Deng, Hansong Zuo

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

2 Scopus citations

Abstract

Droplet deposition and solidification is vital to dimensional accuracy and mechanical properties of components prepared by uniform droplet spray (UDS) forming. In this paper, a volume-of-fluid (VOF) based model was developed to study the deposition and solidification processes of a 1 mm Al-4.5%Cu droplet generated by drop-on-demand jetting. The effects of droplet falling velocity (0.6-0.8 m/s), initial temperature (933-973 K), and substrate temperature (300-473 K) were investigated. The results show that the final morphology of the deposited droplet is largely dependent on falling velocity and substrate temperature. The solidified droplet obtained from an UDS experiment validates the numerical simulation.

Original languageEnglish
Title of host publicationMaterials Processing Technology II
Pages890-894
Number of pages5
DOIs
StatePublished - 2012
Event2nd International Conference on Advanced Engineering Materials and Technology, AEMT 2012 - Zhuhai, China
Duration: 6 Jul 20126 Jul 2012

Publication series

NameAdvanced Materials Research
Volume538-541
ISSN (Print)1022-6680

Conference

Conference2nd International Conference on Advanced Engineering Materials and Technology, AEMT 2012
Country/TerritoryChina
CityZhuhai
Period6/07/126/07/12

Keywords

  • Drop-on-demand jetting
  • Metal droplet
  • Numerical simulation

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