Microstructure evolution and mechanical properties of ultrafine-grained Al–Li alloy fabricated via friction stir additive manufacturing

Tao Jiang, Mingtao Zhang, Guoqing Dai, Zhikang Shen, Yanhua Guo, Zhonggang Sun, Wenya Li

Research output: Contribution to journalArticlepeer-review

15 Scopus citations

Abstract

High-strength laminated blocks of 2060 Al–Li alloy were fabricated by friction stir additive manufacturing (FSAM) in this study, and a comprehensive analysis of their microstructural evolution and mechanical properties were investigated. The microstructure of the alloy produced by FSAM exhibited ultrafine equiaxed grains ranging from 2 to 5 μm. Dislocation multiplication can be observed after FSAM, which is formed due to plastic deformation. Both the geometrically necessary dislocations density and the proportion of low angle grain boundaries show a decreasing trend from top to bottom. The reprecipitated θ’ and Al6Mn precipitates at grain boundaries was observed, exhibiting a coarsening phenomenon along the building direction. Additionally, the mechanical properties of the FSAM-produced 2060 Al–Li alloys were assessed, revealing YS, UTS, and EL values of 290.4 MPa, 443.1 MPa, and 11.06%, respectively. And the microhardness exhibited a range from 110.8HV0.2 to 139.6HV0.2. In summary, this work offers practical guidelines for optimizing the additive manufacturing quality of Al–Li alloys.

Original languageEnglish
Article number113760
JournalMaterials Characterization
Volume209
DOIs
StatePublished - Mar 2024

Keywords

  • Al–Li alloy
  • Friction stir additive manufacturing
  • Mechanical properties
  • Microstructure evolution
  • Ultrafine grains

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