MCFPred: A Novel Multichannel Signal Adaptive Fusion Framework for Fault Diagnosis in Hydraulic Systems

Ruosong Jiang, Zhaohui Yuan, Honghui Wang, Zeming Fan, Yufan Zhang, Na Liang, Xiaojun Yu

Research output: Contribution to journalArticlepeer-review

Abstract

Fault diagnosis plays a critical role in industrial equipment health monitoring, while effective multichannel sensor data processing is a key to efficient and accurate fault diagnosis. This paper proposes a novel multichannel signal adaptive fusion framework, namely MCFPred, for fault diagnosis in hydraulic systems. Specifically, MCFPred adopts a data acquisition module to capture multidimensional equipment operational signals via multichannel sensors first, and then, employs a Adaptive Weighted Non-symmetric Projection for Time series Fusion (AWNPTF) module to adaptively fuse multichannel time series data to generate high-quality two-dimensional (2D) feature maps. Finally, a deep residual network (AIRNet) is devised and utilized for feature extraction and classification. In MCFPred, AWNPTF helps realize adaptive weighted multichannel time series data fusion with improved computational efficiency, while AIRNet incorporates Channel Attention Mechanism (CAM) and Spatial Attention Mechanism (SAM) to improve fault feature extraction and diagnostic accuracy. Extensive experiments with publicly available hydraulic system datasets are conducted to verify the effectiveness of MCFPred. Results convincingly demonstrate that MCFPred outperforms those existing methods in different cases with an average fault diagnosis accuracy over 99% been achieved. Both stability and generalization of MCFPred are further validated with another bearing fault dataset.

Original languageEnglish
JournalIEEE Transactions on Instrumentation and Measurement
DOIs
StateAccepted/In press - 2025

Keywords

  • Convolutional Neural Network (CNN)
  • deep learning
  • fault diagnosis
  • hydraulic system
  • multisensor data fusion

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