Laser rapid forming technology of high performance dense metal components with complex structure

Weidong Huang, Jing Chen, Yanming Li, Xin Lin

Research output: Contribution to journalConference articlepeer-review

9 Scopus citations

Abstract

Laser rapid forming (LRF) is a new and advanced manufacturing technology that has been developed on the basis of combining high power laser cladding technology with rapid prototyping (RP) to realize net shape forming of high performance dense metal components without dies. Recently we have developed a set of LRF equipment. LRF experiments were carried out on the equipment to investigate the influences of processing parameters on forming characterizations systematically with the cladding powder materials as titanium alloys, superalloys, stainless steel, and copper alloys. The microstructure of laser formed components is made up of columnar grains or columnar dendrites which grow epitaxially from the substrate since the solid components were prepared layer by layer additionally. The result of mechanical testing proved that the mechanical properties of laser formed samples are similar to or even over that of forging and much better than that of casting. It is shown in this paper that LRF technology is providing a new solution for some difficult processing problems in the high tech field of aviation, spaceflight and automobile industries.

Original languageEnglish
Article number13
Pages (from-to)67-75
Number of pages9
JournalProceedings of SPIE - The International Society for Optical Engineering
Volume5629
DOIs
StatePublished - 2005
EventLasers in Material Processing and Manufacturing II - Beijing, China
Duration: 10 Nov 200412 Nov 2004

Keywords

  • Forming characterizations
  • Laser rapid forming
  • Mechanical properties
  • Metal components
  • Microstructure

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