Formation of nanocrystalline graphite in polymer-derived SiCN by polymer infiltration and pyrolysis at a low temperature

Mingxing Li, Laifei Cheng, Fang Ye, Conglin Zhang, Jie Zhou

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21 Scopus citations

Abstract

The microstructure of polymer-derived ceramics (PDCs) was closely related to processing. This study demonstrated that SiCN matrix prepared by polymer infiltration and pyrolysis (PIP) at 900 °C inside a Si3N4 whisker (Si3N4w) preform with submicro-sized pores differed from its powder-consolidated analogue in both the content and structure of free carbon. Chemical analysis showed that PIP process had a higher free carbon yield. Raman spectroscopy and transmission electron microscopy (TEM) observation discovered a higher graphitization degree of free carbon and the existence of nanocrystalline graphite in SiCN matrix. Dielectric properties of Si3N4w/SiCN composites were greatly enhanced when volume fraction of SiCN matrix reached 24.5% due to dielectric percolation caused by highly-lossy free carbon. Reconsolidation of hydrocarbon released during pyrolysis by gas-state carbonization in Si3N4 whisker preform was supposed to account for the high yield and graphitization degree of free carbon in PIP process.

Original languageEnglish
Pages (from-to)1256-1272
Number of pages17
JournalJournal of Advanced Ceramics
Volume10
Issue number6
DOIs
StatePublished - Dec 2021

Keywords

  • carbonization
  • dielectric property
  • free carbon
  • polymer-derived ceramics (PDCs)
  • silicon carbonitride (SiCN)

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