Effect of power ultrasound on microstructural characteristics and mechanical properties of Al81.3Sn12.3Cu6.4 monotectic alloy

Wei Zhai, Hanman Liu, Pengfei Zuo, Xiannian Zhu, Bingbo Wei

Research output: Contribution to journalArticlepeer-review

10 Scopus citations

Abstract

The liquid phase separation process and solidification process of ternary Al81.3Sn12.3Cu6.4 monotectic alloy was accomplished with a 20kHz ultrasonic field in the power range up to 500W. As ultrasound power rised, the coarse primary (Al) dendrites turned into fine equiaxed grains, whose size decreased by one order of magnitude as that during static solidification. Meanwhile, rather than pronounced segregation of large secondary (Sn) blocks in the alloy sample solidified under static condition, tiny secondary (Sn) droplets dispersed homogenously within the (Al) matrix in the presence of ultrasound. Under the highest ultrasound power of 500W, the spherical ternary (Al+Sn+θ(Al2Cu)) monotectic cells formed. The refinement of primary (Al) dendrites and uniform distribution of secondary (Sn) droplets induced by power ultrasound result in the improvement of microhardness, wear resistance, compressive and yield strength of ternary Al81.3Sn12.3Cu6.4 monotectic alloy.

Original languageEnglish
Pages (from-to)471-477
Number of pages7
JournalProgress in Natural Science: Materials International
Volume25
Issue number5
DOIs
StatePublished - 1 Oct 2015

Keywords

  • Al-based alloy
  • Liquid phase separation
  • Mechanical properties
  • Monotectic structure
  • Power ultrasound

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