Cutting Force Prediction in Four-axis Milling of Curved Surfaces with Bull-nose End Mill

Xu Zhou; Ming Luo; Dinghua Zhang; Wanzhu Liu

doi:10.1016/j.procir.2016.10.027

Cutting Force Prediction in Four-axis Milling of Curved Surfaces with Bull-nose End Mill

Xu Zhou, Ming Luo, Dinghua Zhang, Wanzhu Liu

School of Mechanical Engineering

Research output: Contribution to journal › Conference article › peer-review

7 Scopus citations

Abstract

This paper presents a mechanistic model for prediction cutting forces in bull-nose end milling of curved surfaces. Firstly, a mechanistic cutting force model for bull-nose end mill is established. Secondly, the machining process characteristics for four-axis milling of ring-shaped casings are discussed. A slice-based method is proposed for prediction the cutter-workpiece engagements. Then, the cutting forces with three different lead angles are predicted and compared with the corresponding experimental values. The results show the feasibility and effectiveness of the presented prediction approach.

Original language	English
Pages (from-to)	100-104
Number of pages	5
Journal	Procedia CIRP
Volume	56
DOIs	https://doi.org/10.1016/j.procir.2016.10.027
State	Published - 2016
Event	9th International Conference on Digital Enterprise Technology - Intelligent Manufacturing in the Knowledge Economy Era, DET 2016 - Nanjing, China Duration: 29 Mar 2016 → 31 Mar 2016

Keywords

Bull-nose end mill
Curved surfaces
Cutting force
Four-axis milling
Tool-workpiece engagements

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10.1016/j.procir.2016.10.027

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@article{6f1936e818354f33be8dfee53571cae4,

title = "Cutting Force Prediction in Four-axis Milling of Curved Surfaces with Bull-nose End Mill",

abstract = "This paper presents a mechanistic model for prediction cutting forces in bull-nose end milling of curved surfaces. Firstly, a mechanistic cutting force model for bull-nose end mill is established. Secondly, the machining process characteristics for four-axis milling of ring-shaped casings are discussed. A slice-based method is proposed for prediction the cutter-workpiece engagements. Then, the cutting forces with three different lead angles are predicted and compared with the corresponding experimental values. The results show the feasibility and effectiveness of the presented prediction approach.",

keywords = "Bull-nose end mill, Curved surfaces, Cutting force, Four-axis milling, Tool-workpiece engagements",

author = "Xu Zhou and Ming Luo and Dinghua Zhang and Wanzhu Liu",

note = "Publisher Copyright: {\textcopyright} 2016 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license.; 9th International Conference on Digital Enterprise Technology - Intelligent Manufacturing in the Knowledge Economy Era, DET 2016 ; Conference date: 29-03-2016 Through 31-03-2016",

year = "2016",

doi = "10.1016/j.procir.2016.10.027",

language = "英语",

volume = "56",

pages = "100--104",

journal = "Procedia CIRP",

issn = "2212-8271",

publisher = "Elsevier B.V.",

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TY - JOUR

T1 - Cutting Force Prediction in Four-axis Milling of Curved Surfaces with Bull-nose End Mill

AU - Zhou, Xu

AU - Luo, Ming

AU - Zhang, Dinghua

AU - Liu, Wanzhu

PY - 2016

Y1 - 2016

N2 - This paper presents a mechanistic model for prediction cutting forces in bull-nose end milling of curved surfaces. Firstly, a mechanistic cutting force model for bull-nose end mill is established. Secondly, the machining process characteristics for four-axis milling of ring-shaped casings are discussed. A slice-based method is proposed for prediction the cutter-workpiece engagements. Then, the cutting forces with three different lead angles are predicted and compared with the corresponding experimental values. The results show the feasibility and effectiveness of the presented prediction approach.

AB - This paper presents a mechanistic model for prediction cutting forces in bull-nose end milling of curved surfaces. Firstly, a mechanistic cutting force model for bull-nose end mill is established. Secondly, the machining process characteristics for four-axis milling of ring-shaped casings are discussed. A slice-based method is proposed for prediction the cutter-workpiece engagements. Then, the cutting forces with three different lead angles are predicted and compared with the corresponding experimental values. The results show the feasibility and effectiveness of the presented prediction approach.

KW - Bull-nose end mill

KW - Curved surfaces

KW - Cutting force

KW - Four-axis milling

KW - Tool-workpiece engagements

UR - http://www.scopus.com/inward/record.url?scp=85006975130&partnerID=8YFLogxK

U2 - 10.1016/j.procir.2016.10.027

DO - 10.1016/j.procir.2016.10.027

M3 - 会议文章

AN - SCOPUS:85006975130

SN - 2212-8271

VL - 56

SP - 100

EP - 104

JO - Procedia CIRP

JF - Procedia CIRP

T2 - 9th International Conference on Digital Enterprise Technology - Intelligent Manufacturing in the Knowledge Economy Era, DET 2016

Y2 - 29 March 2016 through 31 March 2016

ER -

Cutting Force Prediction in Four-axis Milling of Curved Surfaces with Bull-nose End Mill

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Keywords

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