5-axis milling of complex parts with barrel-shape cutter: Cutting force model and experimental validation

D. Olvera; E. Artetxe; M. Luo; G. Urbikain

doi:10.1016/j.promfg.2020.05.079

5-axis milling of complex parts with barrel-shape cutter: Cutting force model and experimental validation

D. Olvera, E. Artetxe, M. Luo, G. Urbikain

School of Mechanical Engineering

Research output: Contribution to journal › Conference article › peer-review

10 Scopus citations

Abstract

The manufacturing of turbomachinery components for the aerospace sector is an important topic in machining research. Aeroengine manufacturing companies forecast increasing levels of design complexity and demand in the following years. Key elements are the Integral Bladed Rotor (IBR) parts, such as impellers and blade-disks. Despite advances in five-axis machining, manufacturing a reliable and efficient IBR component is still a challenge. In this work, the mechanics of the milling process with barrel-shape cutter is studied. These recently developed tools offer a potential advantage for a productive, chatter-free, high-performance machining of IBR parts. In this work, the cutting forces model is developed for this type of tools, then the model is verified in inclined milling operations.

Original language	English
Pages (from-to)	528-532
Number of pages	5
Journal	Procedia Manufacturing
Volume	48
DOIs	https://doi.org/10.1016/j.promfg.2020.05.079
State	Published - 2020
Event	48th SME North American Manufacturing Research Conference, NAMRC 48 - Cincinnati, United States Duration: 22 Jun 2020 → 26 Jun 2020

Keywords

Cutting forces circle-segment cutters
Peripheral milling

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10.1016/j.promfg.2020.05.079

Cite this

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title = "5-axis milling of complex parts with barrel-shape cutter: Cutting force model and experimental validation",

abstract = "The manufacturing of turbomachinery components for the aerospace sector is an important topic in machining research. Aeroengine manufacturing companies forecast increasing levels of design complexity and demand in the following years. Key elements are the Integral Bladed Rotor (IBR) parts, such as impellers and blade-disks. Despite advances in five-axis machining, manufacturing a reliable and efficient IBR component is still a challenge. In this work, the mechanics of the milling process with barrel-shape cutter is studied. These recently developed tools offer a potential advantage for a productive, chatter-free, high-performance machining of IBR parts. In this work, the cutting forces model is developed for this type of tools, then the model is verified in inclined milling operations.",

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author = "D. Olvera and E. Artetxe and M. Luo and G. Urbikain",

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year = "2020",

doi = "10.1016/j.promfg.2020.05.079",

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T2 - 48th SME North American Manufacturing Research Conference, NAMRC 48

AU - Olvera, D.

AU - Artetxe, E.

AU - Luo, M.

AU - Urbikain, G.

PY - 2020

Y1 - 2020

N2 - The manufacturing of turbomachinery components for the aerospace sector is an important topic in machining research. Aeroengine manufacturing companies forecast increasing levels of design complexity and demand in the following years. Key elements are the Integral Bladed Rotor (IBR) parts, such as impellers and blade-disks. Despite advances in five-axis machining, manufacturing a reliable and efficient IBR component is still a challenge. In this work, the mechanics of the milling process with barrel-shape cutter is studied. These recently developed tools offer a potential advantage for a productive, chatter-free, high-performance machining of IBR parts. In this work, the cutting forces model is developed for this type of tools, then the model is verified in inclined milling operations.

AB - The manufacturing of turbomachinery components for the aerospace sector is an important topic in machining research. Aeroengine manufacturing companies forecast increasing levels of design complexity and demand in the following years. Key elements are the Integral Bladed Rotor (IBR) parts, such as impellers and blade-disks. Despite advances in five-axis machining, manufacturing a reliable and efficient IBR component is still a challenge. In this work, the mechanics of the milling process with barrel-shape cutter is studied. These recently developed tools offer a potential advantage for a productive, chatter-free, high-performance machining of IBR parts. In this work, the cutting forces model is developed for this type of tools, then the model is verified in inclined milling operations.

KW - Cutting forces circle-segment cutters

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M3 - 会议文章

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SN - 2351-9789

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JO - Procedia Manufacturing

JF - Procedia Manufacturing

Y2 - 22 June 2020 through 26 June 2020

ER -

5-axis milling of complex parts with barrel-shape cutter: Cutting force model and experimental validation

Abstract

Keywords

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