Uncertainty quantification on the influence of blade thickness deviation at different rotational speeds based on flow dissipation analysis

The impact of geometric deviation due to manufacturing on compressor performance is considerable in engineering practice. To investigate the impact of blade thickness deviation on compressor performance and flow loss at various rotational speeds, a three-dimensional steady numerical simulation on Rotor 37 was conducted. The quantification of uncertainty was accomplished using a non-intrusive polynomial chaos method. The viscous dissipation coefficient was introduced to analyze the uncertain influence of blade thickness deviation on flow loss. Based on the type of loss source, the flow field was divided into six regions, including the blade tip region, blade root region, leading edge region, trailing edge region, blade surface region, and mainstream region. The results indicate that the sensitivity of total pressure ratio to thickness deviation increases significantly with an increase in the rotational speed. Under peak efficiency conditions, the effect of blade thickness deviation on flow dissipation in leading edge region decreases initially and then increases with an increase in the rotational speed. Meanwhile, the impact on flow loss in other regions increases with the increase in the rotational speed. Under near stall conditions, the blade thickness deviation has a great impact on the flow losses in the blade tip region, leading edge region, and mainstream region at 60% design rotational speed. However, the blade tip region and trailing edge region are more noticeably affected at 100% design rotational speed. Furthermore, the quantification of standard deviation of flow losses in various regions under different rotational speeds and conditions reveals that the flow loss fluctuation in the leading edge region and mainstream region varies with changes in operating conditions and rotational speeds, but the fluctuation of flow loss in other regions is independent of the rotational speed.