Low viscosity high stability silicon carbide slurry for densification of SiC ceramic matrix composites

Slurry infiltration method has been widely used as a preliminary step in preparing dense and multifunctional fiber reinforced SiC ceramic matrix composites. However, the infiltration efficiency of slurry is low mainly due to its insufficient stability, specifically manifested as the limited weight gain of composite after slurry infiltration. The aim of this study is to improve the infiltration efficiency of slurry by improving its stability, while maintaining its low viscosity and high particle concentration. In this study, by adjusting the particle size, two SiC slurries with identical high particle concentration (50 wt.%) and similar low viscosities (less than 10 mPa·s) but different stabilities were obtained and then applied in the infiltration process of composites. The stability of slurry can be highly improved by decreasing the particle size. The weight gain of composites after infiltration of high stability slurry (sedimentation time exceeding 35 h) is more than twice that of low stability slurry (sedimentation time nearly 1 h). Combined with chemical vapor infiltration method, the final composite using high stability slurry exhibits increased density, reduced porosity and enhanced mechanical performance.