Interaction between growing dendrite and rising bubble under convection

Prediction and control of gas porosity defect during solidification is challenging because of multiphase and multiphysics characteristics. In this work, a multiphase-field lattice Boltzmann method is employed to study the interaction between solidifying dendrite and rising bubble. The influencing factors are divided into two categories including external and internal factors, and the effects of the multiple factors are discussed and compared. The bubble changes the dendrite skeleton by hindering the solid growth, including entrapped in the dendrite root, tilting growth towards the neighboring bubble, forming the knot structure, and growing along the radial direction of the bubble. The bubble in the columnar dendrite array with random orientation distribution has larger effects on the average primary dendrite arm spacing. Based on the summary of different interaction results, a phase diagram is proposed to distinguish different interaction regimes. Further, the size of the closed liquid phase region is measured to evaluate the porosities tendency and guide how to reduce the porosities.