Design and Synthesis of Energetic Melt-Castable Materials by Substituent-Specific Modification

With the increase in the demand for high-performance composite explosives, the search for advanced energetic melt-castable compounds has attracted increasing attention in the field of energetic materials. Herein, two new energetic materials with nitromethyl and azidomethyl substituents (1-(nitromethyl)-3,4-dinitro-1H-pyrazole (NMDNP) and 1-(azidomethyl)-3,4-dinitro-1H-pyrazole (AMDNP) were prepared by the substituent modification of a potential melt-castable molecule ((3,4-dinitro-1H-pyrazol-1-yl) methyl nitrate, MC-4), respectively. NMDNP exhibited a suitable melting point (90 °C), good thermal stability (T_d: 185 °C) and excellent detonation performance (8484 m s⁻¹) and impact sensitivity (25 J), thereby demonstrating promise as an energetic melt-castable material. Simultaneously, compared with the nitrato-methyl and azidomethyl substituents, the nitromethyl substituent exhibited greater advantages in regulating performance.