A robust 3D nanostructured composite polymer electrolyte with novel dual-ion channels toward solid-state sodium metal batteries

The high energy density and low cost of sodium metal batteries enable them to be the rising star of next-generation batteries. However, the growth of sodium dendrites and the high activity of sodium metal may lead to significant safety risks for liquid sodium metal batteries. Composite polymer electrolytes (CPEs), which combine the advantages of inorganic solid-state electrolyte and solid-state polymer electrolytes, have become a promising candidate to replace liquid electrolytes. In this study, a novel Na-beta-Al₂O₃/polyacrylonitrile (PAN) CPE with a 3D network nanostructure (NAP) has been synthesized by electrospinning method. NAP membrane provides synergistic dual-ion channels for the migration of sodium ions, exhibiting ionic conductivity of 7.22 × 10⁻⁴ S cm⁻¹, a sodium-ion transport number of 0.73, and an electrochemical stabilization window as high as 4.92 V. Compared with pure PAN, NAP presents enhanced mechanical strength, superior electrochemical properties and interfacial stability. NAP-based sodium symmetric cell achieves stable plating and stripping for 800 h. At room temperature, the capacity retention ratios of NAP-based Na₃V₂(PO₄)₃//Na cell are 92.02% (0.2 C, 200 cycles) and 73.10% (0.5 C, 1000 cycles), respectively. The capacity retention is 72.49% after 250 cycles at 0.5 C and a high temperature of 60 °C. X-ray photoelectron spectroscopy spectra indicate that solid electrolyte interphase formed in NAP-based battery contains higher NaF component, R–(CO)O–Na content and interfacially favorable organic components, which are beneficial to accelerate the sodium-ion transfer at the interface. This work provides new insights into the construction of 3D nanostructured CPEs with fast ion transport for solid-state sodium metal batteries.