Surface integrity and fatigue behavior in shot-peening for high-speed milled 7055 aluminum alloy

Changfeng Yao, Lufei Ma, Yongxia Du, Junxue Ren, Dinghua Zhang

Research output: Contribution to journalArticlepeer-review

35 Scopus citations

Abstract

The influence of shot-peening parameters on surface integrity of 7055 aluminum alloy is investigated based on shot-peening experiments. Surface integrity measurements, fatigue fracture analysis and fatigue life tests are conducted to reveal the effect of surface integrity on crack initiation and fatigue life. The results show that surface roughness increases significantly, and irregular pits and bumps appear on surface after shot-peening; grain on subsurface is refined and produces a shift and distortion in the pellets hit direction; compressive stress can be detected on all machined surfaces. Shot-peening parameters have significant impact on micro-hardness. In comparison with the milled specimen, fatigue life of peened specimens is improved by about 23.8, 3.96 and 1.01 times. Fatigue source zone transfers from stress concentration location on surface to subsurface due to the lower surface roughness and lager residual compressive stress.

Original languageEnglish
Pages (from-to)243-256
Number of pages14
JournalProceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Volume231
Issue number2
DOIs
StatePublished - Jan 2017

Keywords

  • 7055 aluminum alloy
  • fatigue life
  • high-speed milling
  • shot-peening
  • surface integrity

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