Significant reduction of anisotropy in stress relaxation aging and mechanical properties improvement for 2195 Al-Cu-Li alloy subjected to plastic loading

Although the plastic loading can enhance creep deformation and yield strength, the anisotropic Stress Relaxation Aging (SRA) behavior and mechanism under plastic loading remain unclear, which presents a significant challenge in accurately shaping aluminum alloy panels. In this study, the SRA behavior of 2195-T4 Al-Cu-Li alloys were thoroughly studied under initial loading stresses within the elastic (210/250 MPa) and plastic (380/420 MPa) ranges at 180 °C by stress relaxation and tensile tests as well as microstructure characterization. The findings reveal that compared with those under elastic loadings, in-plane anisotropy (IPA) values of the stress relaxation amount, yield strength and fracture elongation under plastic loadings are reduced by 60%–80%, 70%–90% and 72%–89%, respectively. Similarly, IPA values of precipitate size in grains and Precipitation-Free Zones (PFZ) width at grain boundaries under plastic loading decrease by 31.4% and 94.4% respectively. These results indicate plastic loading significantly weakens the anisotropic SRA behavior, owing to numerous uniformly distributed fine T₁ phases and small IPA values of both T₁ precipitates size and PFZ width in various loading directions. Compared with those of elastic loading-aged alloys, yield strength of plastic loading-aged alloys shows high strength-ductility because of the combined effect of closely dispersed fine T₁ precipitates, narrowed PFZ and numerous sheared and rotated T₁ phases at different locations during tensile process. The uniformly distributed larger Kernel Average Misorientation (KAM) and Schmidt factor values of the plastic loading-aged alloy, as well as the cross-slip generated, also help to enhance the strength and ductility of the alloy.