Research on ultra precision grinding technologies of large aperture and complex aspheric lens

L. Zhou; Q. C. Wei; X. H. Chen; Q. H. Zhang; J. Wang; Q. Xu

Research on ultra precision grinding technologies of large aperture and complex aspheric lens

L. Zhou, Q. C. Wei, X. H. Chen, Q. H. Zhang, J. Wang, Q. Xu

China Academy of Engineering Physics

Research output: Contribution to conference › Paper › peer-review

Abstract

The computer aided programming system was developed, which could compute the coordinates and generate the CNC programs automatically. On the premise of waviness controlling, the raster grinding trajectory was optimized. To acquire the radius and form error of diamond wheel, the measurement by a corkscrew spin trajectory was proposed. By precision tool setting, the definitive position between wheel and element was established. Through on-machine measurement, the 3D form error of optics was acquired, which was combined with the theoretical coordinates of aspheric to compensation grinding. In the end the grinding experiment was carried out. The material removal rate of rough grinding, semi-fine grinding and fine grinding were about 466.7 mm³/s, 10.5 mm³/s and 2.3 mm³/s, respectively. The P-V of form error after fine grinding was about 3.21μm. The destination of highly active and ultra-precision grinding of large aperture and complex aspheric lens was achieved.

Original language	English
State	Published - 2018
Externally published	Yes
Event	21st International Symposium on Advances in Abrasive Technology, ISAAT 2018 - Toronto, Canada Duration: 14 Oct 2018 → 16 Oct 2018

Conference

Conference	21st International Symposium on Advances in Abrasive Technology, ISAAT 2018
Country/Territory	Canada
City	Toronto
Period	14/10/18 → 16/10/18

Keywords

Complex Aspheric Lens
Error Compensation
High Efficiency Grinding
Precision Tool Setting
Ultra Precision Parallel Grinding

Cite this

@conference{8132e691751e460b828820c14b20e795,

title = "Research on ultra precision grinding technologies of large aperture and complex aspheric lens",

abstract = "The computer aided programming system was developed, which could compute the coordinates and generate the CNC programs automatically. On the premise of waviness controlling, the raster grinding trajectory was optimized. To acquire the radius and form error of diamond wheel, the measurement by a corkscrew spin trajectory was proposed. By precision tool setting, the definitive position between wheel and element was established. Through on-machine measurement, the 3D form error of optics was acquired, which was combined with the theoretical coordinates of aspheric to compensation grinding. In the end the grinding experiment was carried out. The material removal rate of rough grinding, semi-fine grinding and fine grinding were about 466.7 mm3/s, 10.5 mm3/s and 2.3 mm3/s, respectively. The P-V of form error after fine grinding was about 3.21μm. The destination of highly active and ultra-precision grinding of large aperture and complex aspheric lens was achieved.",

keywords = "Complex Aspheric Lens, Error Compensation, High Efficiency Grinding, Precision Tool Setting, Ultra Precision Parallel Grinding",

author = "L. Zhou and Wei, {Q. C.} and Chen, {X. H.} and Zhang, {Q. H.} and J. Wang and Q. Xu",

note = "Publisher Copyright: {\textcopyright} ISAAT 2018 - 21st International Symposium on Advances in Abrasive Technology. All rights reserved.; 21st International Symposium on Advances in Abrasive Technology, ISAAT 2018 ; Conference date: 14-10-2018 Through 16-10-2018",

year = "2018",

language = "英语",

}

TY - CONF

T1 - Research on ultra precision grinding technologies of large aperture and complex aspheric lens

AU - Zhou, L.

AU - Wei, Q. C.

AU - Chen, X. H.

AU - Zhang, Q. H.

AU - Wang, J.

AU - Xu, Q.

PY - 2018

Y1 - 2018

N2 - The computer aided programming system was developed, which could compute the coordinates and generate the CNC programs automatically. On the premise of waviness controlling, the raster grinding trajectory was optimized. To acquire the radius and form error of diamond wheel, the measurement by a corkscrew spin trajectory was proposed. By precision tool setting, the definitive position between wheel and element was established. Through on-machine measurement, the 3D form error of optics was acquired, which was combined with the theoretical coordinates of aspheric to compensation grinding. In the end the grinding experiment was carried out. The material removal rate of rough grinding, semi-fine grinding and fine grinding were about 466.7 mm3/s, 10.5 mm3/s and 2.3 mm3/s, respectively. The P-V of form error after fine grinding was about 3.21μm. The destination of highly active and ultra-precision grinding of large aperture and complex aspheric lens was achieved.

AB - The computer aided programming system was developed, which could compute the coordinates and generate the CNC programs automatically. On the premise of waviness controlling, the raster grinding trajectory was optimized. To acquire the radius and form error of diamond wheel, the measurement by a corkscrew spin trajectory was proposed. By precision tool setting, the definitive position between wheel and element was established. Through on-machine measurement, the 3D form error of optics was acquired, which was combined with the theoretical coordinates of aspheric to compensation grinding. In the end the grinding experiment was carried out. The material removal rate of rough grinding, semi-fine grinding and fine grinding were about 466.7 mm3/s, 10.5 mm3/s and 2.3 mm3/s, respectively. The P-V of form error after fine grinding was about 3.21μm. The destination of highly active and ultra-precision grinding of large aperture and complex aspheric lens was achieved.

KW - Complex Aspheric Lens

KW - Error Compensation

KW - High Efficiency Grinding

KW - Precision Tool Setting

KW - Ultra Precision Parallel Grinding

UR - http://www.scopus.com/inward/record.url?scp=85126506283&partnerID=8YFLogxK

M3 - 论文

AN - SCOPUS:85126506283

T2 - 21st International Symposium on Advances in Abrasive Technology, ISAAT 2018

Y2 - 14 October 2018 through 16 October 2018

ER -

Research on ultra precision grinding technologies of large aperture and complex aspheric lens

Abstract

Conference

Keywords

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