Research on the Influence of Laser Cleaning Parameters on the Removal Effectiveness of Al Metal Layers from Ceramic Substrate Surfaces

This study explores a novel method for removing Al metal coatings by using nanosecond pulsed lasers to clean Al metal layers from ceramic substrate surfaces. The impact of laser power and pulse width on the effectiveness of the removal of the Al metal layer from the ceramic substrate was examined. The findings revealed that a laser with a power of 120 W, a pulse width of 200 ns, a frequency of 240 kHz, and a speed of 6000 mm/s could effectively remove the Al metal layer (50 μm) in a single laser cleaning cycle without causing damage to the ceramic substrate. The mechanism behind the removal of the Al metal layer from the ceramic substrate surface was also investigated. It was discovered that local high temperatures caused by laser irradiation and the difference in thermal expansion coefficients between the metal layer and the ceramic substrate both contribute to the removal of the Al metal layer during the laser cleaning process. This research provides an effective process for removing the Al metal layer.