Optimization of spray conditions in cold spraying based on numerical analysis of particle velocity

Wen Ya Li, Chang Jiu Li

Research output: Contribution to journalArticlepeer-review

44 Scopus citations

Abstract

The effects of the parameters involved in cold spray on the acceleration of particles are systematically investigated by a CFD code in order to reveal the main factors influencing significantly particle velocity. The parameters involved include nozzle geometry parameters, processing parameters and properties of spray particles. It is found that driving gas type, operating pressure and temperature are main processing parameters which influence particle velocity. As for nozzle geometry, the expansion ratio and divergent section length of spray gun nozzle show significant effects. Moreover, the density, size and morphology of powder also have significant effects on particle velocity. The effects of those main parameters are summarized in a comprehensive equation obtained through nonlinear regression of the simulated results for the estimation of particle velocity. The interactions of the parameters on particle acceleration can be examined through the equation. Moreover, the optimization of the dimensions of spray gun nozzle and spray parameters can be realized based on the obtained results.

Original languageEnglish
Pages (from-to)43-48
Number of pages6
JournalTransactions of Nonferrous Metals Society of China (English Edition)
Volume14
Issue numberSUPPL. 2
StatePublished - Oct 2004
Externally publishedYes

Keywords

  • Cold spraying
  • Impact velocity
  • Numerical modeling
  • Particle acceleration

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