One-Step Laser-Induced Dissolvable PVA Mask for 3D Soft Carbon Electrode Array

Xuanqi Wang, Kai Xue, Ruiyu Bai, Ye Huang, Zimo Zhang, Xiaoli You, Minghao Wang, Honglong Chang, Bowen Ji

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

This paper introduces a 3D soft carbon electrode array, fabricated through a one-step laser-induced process integrating a water-dissolvable polyvinyl alcohol (PVA) mask. This approach achieves precise conical microstructures and robust conductive channels using hybrid MWCNT@PDMS conductive paste. The soft carbon electrode sites with a 3D conical microstructure are designed to enhance proximity to neural tissue, thereby enhancing electrocorticogram (ECoG) signal quality and enabling effective neural stimulation. The electrode array demonstrates remarkable stretchability (25% over 1,000 cycles without failure) and stability (equivalent to 66 days in vivo). Compared to conventional materials, our electrodes exhibit superior electrochemical properties, including lower impedance (9.7 kΩ at 1 kHz) and higher signal-to-noise ratio (SNR, 61.7 dB). Thus, this one-step process is a cost-effective, scalable solution for recording and modulating central or peripheral neural tissues.

Original languageEnglish
Title of host publication2025 IEEE 38th International Conference on Micro Electro Mechanical Systems, MEMS 2025
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages271-274
Number of pages4
ISBN (Electronic)9798331508890
DOIs
StatePublished - 2025
Event38th IEEE International Conference on Micro Electro Mechanical Systems, MEMS 2025 - Kaohsiung, Taiwan, Province of China
Duration: 19 Jan 202523 Jan 2025

Publication series

NameProceedings of the IEEE International Conference on Micro Electro Mechanical Systems (MEMS)
ISSN (Print)1084-6999

Conference

Conference38th IEEE International Conference on Micro Electro Mechanical Systems, MEMS 2025
Country/TerritoryTaiwan, Province of China
CityKaohsiung
Period19/01/2523/01/25

Keywords

  • 3D soft carbon electrode
  • Controlled depth laser cutting
  • Dissolvable PVA mask
  • Electrocorticogram

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