Numerical and Experimental Study on AA5052-O Pipe Joining Components Fabricated by Inner Swaging

Jingchao Yang; Wei Guo; Yang Cai; Pingchuan Yang; Xiangnan Men; Xiao Yan Duan; Guangjun Li; Heng Li

doi:10.3233/ATDE230544

Numerical and Experimental Study on AA5052-O Pipe Joining Components Fabricated by Inner Swaging

Jingchao Yang, Wei Guo, Yang Cai, Pingchuan Yang, Xiangnan Men, Xiao Yan Duan, Guangjun Li, Heng Li

School of Materials Sience and Engineering

Chengdu Aircraft Industry (Group) Corporation Ltd.

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

The reliable joining between two pipes is an important precondition and safe guarantee for the aviation pipeline system. In this paper, the inner swaging process is used to fabricate the aluminum alloy pipe joining components with large diameter and thin-walled structure to achieve the reliable connection of aviation pipes. The material of the joined pipe is AA5052-O, and the specification of the pipe is φ75×t1.5 mm. The mechanical properties of the pipe were characterized for material modeling by the tension tests of arc-shaped sample cutting from the full-sized pipe. The whole model for the inner swaging process was simplified by fitting the cooperative motion of the mandrel, rollers, and cage into the independent motion of the rollers. Based on the above modeling process, the finite element model for the AA5052-O pipe forming process by inner swaging was established, and the accuracy of this model was verified by the comparison between the simulation and test results on the longitudinal section. Based on the numerical simulation results, the pipe filling into the grooves and deformation features were analyzed, and the forming process parameters were obtained. Finally, it is concluded that the qualified filling rate of the pipe into the grooves of the sleeve can obtain the reliable joining.

Original language	English
Title of host publication	Moving Integrated Product Development to Service Clouds in the Global Economy - Proceedings of the 21st ISPE Inc. International Conference on Concurrent Engineering, CE 2014
Editors	Min Chen, Marco Giorgetti, Bo Jin, Ramesh K. Agarwal
Publisher	IOS Press BV
Pages	805-810
Number of pages	6
ISBN (Electronic)	9781643684383
DOIs	https://doi.org/10.3233/ATDE230544
State	Published - 17 Oct 2023
Event	9th International Conference on Advances in Machinery, Materials Science and Engineering Applications, MMSE 2023 - Paris, France Duration: 22 Jul 2023 → 23 Jul 2023

Publication series

Name	Advances in Transdisciplinary Engineering
Volume	40
ISSN (Print)	2352-751X
ISSN (Electronic)	2352-7528

Conference

Conference	9th International Conference on Advances in Machinery, Materials Science and Engineering Applications, MMSE 2023
Country/Territory	France
City	Paris
Period	22/07/23 → 23/07/23

Keywords

inner swaging
large diameter pipe
numerical modeling
Pipe joining component
thin-walled pipe

Access to Document

10.3233/ATDE230544

Cite this

Yang, J., Guo, W., Cai, Y., Yang, P., Men, X., Duan, X. Y., Li, G., & Li, H. (2023). Numerical and Experimental Study on AA5052-O Pipe Joining Components Fabricated by Inner Swaging. In M. Chen, M. Giorgetti, B. Jin, & R. K. Agarwal (Eds.), Moving Integrated Product Development to Service Clouds in the Global Economy - Proceedings of the 21st ISPE Inc. International Conference on Concurrent Engineering, CE 2014 (pp. 805-810). (Advances in Transdisciplinary Engineering; Vol. 40). IOS Press BV. https://doi.org/10.3233/ATDE230544

Yang, Jingchao ; Guo, Wei ; Cai, Yang et al. / Numerical and Experimental Study on AA5052-O Pipe Joining Components Fabricated by Inner Swaging. Moving Integrated Product Development to Service Clouds in the Global Economy - Proceedings of the 21st ISPE Inc. International Conference on Concurrent Engineering, CE 2014. editor / Min Chen ; Marco Giorgetti ; Bo Jin ; Ramesh K. Agarwal. IOS Press BV, 2023. pp. 805-810 (Advances in Transdisciplinary Engineering).

@inproceedings{0b10cd29206141deacb2aee632a44661,

title = "Numerical and Experimental Study on AA5052-O Pipe Joining Components Fabricated by Inner Swaging",

abstract = "The reliable joining between two pipes is an important precondition and safe guarantee for the aviation pipeline system. In this paper, the inner swaging process is used to fabricate the aluminum alloy pipe joining components with large diameter and thin-walled structure to achieve the reliable connection of aviation pipes. The material of the joined pipe is AA5052-O, and the specification of the pipe is φ75×t1.5 mm. The mechanical properties of the pipe were characterized for material modeling by the tension tests of arc-shaped sample cutting from the full-sized pipe. The whole model for the inner swaging process was simplified by fitting the cooperative motion of the mandrel, rollers, and cage into the independent motion of the rollers. Based on the above modeling process, the finite element model for the AA5052-O pipe forming process by inner swaging was established, and the accuracy of this model was verified by the comparison between the simulation and test results on the longitudinal section. Based on the numerical simulation results, the pipe filling into the grooves and deformation features were analyzed, and the forming process parameters were obtained. Finally, it is concluded that the qualified filling rate of the pipe into the grooves of the sleeve can obtain the reliable joining.",

keywords = "inner swaging, large diameter pipe, numerical modeling, Pipe joining component, thin-walled pipe",

author = "Jingchao Yang and Wei Guo and Yang Cai and Pingchuan Yang and Xiangnan Men and Duan, {Xiao Yan} and Guangjun Li and Heng Li",

note = "Publisher Copyright: {\textcopyright} 2023 The Authors.; 9th International Conference on Advances in Machinery, Materials Science and Engineering Applications, MMSE 2023 ; Conference date: 22-07-2023 Through 23-07-2023",

year = "2023",

month = oct,

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doi = "10.3233/ATDE230544",

language = "英语",

series = "Advances in Transdisciplinary Engineering",

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Yang, J, Guo, W, Cai, Y, Yang, P, Men, X, Duan, XY, Li, G & Li, H 2023, Numerical and Experimental Study on AA5052-O Pipe Joining Components Fabricated by Inner Swaging. in M Chen, M Giorgetti, B Jin & RK Agarwal (eds), Moving Integrated Product Development to Service Clouds in the Global Economy - Proceedings of the 21st ISPE Inc. International Conference on Concurrent Engineering, CE 2014. Advances in Transdisciplinary Engineering, vol. 40, IOS Press BV, pp. 805-810, 9th International Conference on Advances in Machinery, Materials Science and Engineering Applications, MMSE 2023, Paris, France, 22/07/23. https://doi.org/10.3233/ATDE230544

Numerical and Experimental Study on AA5052-O Pipe Joining Components Fabricated by Inner Swaging. / Yang, Jingchao; Guo, Wei; Cai, Yang et al.
Moving Integrated Product Development to Service Clouds in the Global Economy - Proceedings of the 21st ISPE Inc. International Conference on Concurrent Engineering, CE 2014. ed. / Min Chen; Marco Giorgetti; Bo Jin; Ramesh K. Agarwal. IOS Press BV, 2023. p. 805-810 (Advances in Transdisciplinary Engineering; Vol. 40).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Numerical and Experimental Study on AA5052-O Pipe Joining Components Fabricated by Inner Swaging

AU - Yang, Jingchao

AU - Guo, Wei

AU - Cai, Yang

AU - Yang, Pingchuan

AU - Men, Xiangnan

AU - Duan, Xiao Yan

AU - Li, Guangjun

AU - Li, Heng

PY - 2023/10/17

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N2 - The reliable joining between two pipes is an important precondition and safe guarantee for the aviation pipeline system. In this paper, the inner swaging process is used to fabricate the aluminum alloy pipe joining components with large diameter and thin-walled structure to achieve the reliable connection of aviation pipes. The material of the joined pipe is AA5052-O, and the specification of the pipe is φ75×t1.5 mm. The mechanical properties of the pipe were characterized for material modeling by the tension tests of arc-shaped sample cutting from the full-sized pipe. The whole model for the inner swaging process was simplified by fitting the cooperative motion of the mandrel, rollers, and cage into the independent motion of the rollers. Based on the above modeling process, the finite element model for the AA5052-O pipe forming process by inner swaging was established, and the accuracy of this model was verified by the comparison between the simulation and test results on the longitudinal section. Based on the numerical simulation results, the pipe filling into the grooves and deformation features were analyzed, and the forming process parameters were obtained. Finally, it is concluded that the qualified filling rate of the pipe into the grooves of the sleeve can obtain the reliable joining.

AB - The reliable joining between two pipes is an important precondition and safe guarantee for the aviation pipeline system. In this paper, the inner swaging process is used to fabricate the aluminum alloy pipe joining components with large diameter and thin-walled structure to achieve the reliable connection of aviation pipes. The material of the joined pipe is AA5052-O, and the specification of the pipe is φ75×t1.5 mm. The mechanical properties of the pipe were characterized for material modeling by the tension tests of arc-shaped sample cutting from the full-sized pipe. The whole model for the inner swaging process was simplified by fitting the cooperative motion of the mandrel, rollers, and cage into the independent motion of the rollers. Based on the above modeling process, the finite element model for the AA5052-O pipe forming process by inner swaging was established, and the accuracy of this model was verified by the comparison between the simulation and test results on the longitudinal section. Based on the numerical simulation results, the pipe filling into the grooves and deformation features were analyzed, and the forming process parameters were obtained. Finally, it is concluded that the qualified filling rate of the pipe into the grooves of the sleeve can obtain the reliable joining.

KW - inner swaging

KW - large diameter pipe

KW - numerical modeling

KW - Pipe joining component

KW - thin-walled pipe

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Yang J, Guo W, Cai Y, Yang P, Men X, Duan XY et al. Numerical and Experimental Study on AA5052-O Pipe Joining Components Fabricated by Inner Swaging. In Chen M, Giorgetti M, Jin B, Agarwal RK, editors, Moving Integrated Product Development to Service Clouds in the Global Economy - Proceedings of the 21st ISPE Inc. International Conference on Concurrent Engineering, CE 2014. IOS Press BV. 2023. p. 805-810. (Advances in Transdisciplinary Engineering). doi: 10.3233/ATDE230544

Numerical and Experimental Study on AA5052-O Pipe Joining Components Fabricated by Inner Swaging

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