Natural wood templated hierarchically cellular NbC/Pyrolytic carbon foams as Stiff, lightweight and High-Performance electromagnetic shielding materials

Hierarchically cellular, stiff, and lightweight niobium carbide (NbC)-pyrolytic carbon (PyC) monolithic foam composites possessing excellent electromagnetic interference shielding effectiveness (EMI SE) were developed via a natural wood template-based method. Pyrolytic carbon derived from the decomposed cellulose in the wood worked as the carbon source for the growth of NbC phase, and the NbC-PyC heterogeneous nano-interface formed between the residual PyC and the freshly formed NbC. Multi-loss mechanisms (e.g. conductive loss, dipole polarization loss, and especially interface polarization loss) were established by controlling the NbC content and residual PyC phase in the NbC-PyC foams, which significantly improved the absorption capability. Compared to 28.0 dB of PyC monolith, the EMI SE of NbC-PyC foam can reach 54.8 dB when the thickness is 0.5 mm, which outperforms the other porous-based shielding materials. Due to the highly porous structure of pristine wood, the resulting NbC-PyC foam exhibited a low density of 0.48 g/cm³, which is ~ 1/16 of dense NbC (7.78 g/cm³). Generally, this work introduces innovative ideas for designing novel and advanced transition metal carbide–carbon composite materials.