TY - GEN
T1 - MODELING OF THRUST FORCE IN ULTRASONIC ASSISTED DRILLING OF DD6 SUPERALLOY
AU - Zhu, Xiaoxiang
AU - Wang, Wenhu
AU - Jiang, Ruisong
AU - Xiong, Yifeng
AU - Liu, Xiaofen
N1 - Publisher Copyright:
Copyright © 2021 by ASME
PY - 2021
Y1 - 2021
N2 - Nickel-based superalloy DD6 is characterized by high strength, high temperature resistance, which makes it an ideal material for manufacturing aircraft engines. Ultrasonic assisted drilling is an advanced machining method, which greatly improves the machining performance of difficult-to-machine materials. The drilling thrust force has an important effect on the hole surface quality, burr height and bit wear. Therefore, it is necessary to predict the thrust force of ultrasonic assisted drilling. However, there are few reports about the thrust force modeling of ultrasonic assisted micro hole drilling. A thrust force prediction model for ultrasonic assisted micro-drilling is presented in this paper. Based on the basic cutting principle, the dynamic cutting thickness, dynamic cutting speed and acoustic softening effect caused by ultrasonic vibration are considered in this model. The model was verified by the ultrasonic assisted drilling experiments with different spindle speeds, feed rates, amplitudes and frequencies. The maximum error and minimum error of the average thrust force are 10.5% and 2.3%, respectively.
AB - Nickel-based superalloy DD6 is characterized by high strength, high temperature resistance, which makes it an ideal material for manufacturing aircraft engines. Ultrasonic assisted drilling is an advanced machining method, which greatly improves the machining performance of difficult-to-machine materials. The drilling thrust force has an important effect on the hole surface quality, burr height and bit wear. Therefore, it is necessary to predict the thrust force of ultrasonic assisted drilling. However, there are few reports about the thrust force modeling of ultrasonic assisted micro hole drilling. A thrust force prediction model for ultrasonic assisted micro-drilling is presented in this paper. Based on the basic cutting principle, the dynamic cutting thickness, dynamic cutting speed and acoustic softening effect caused by ultrasonic vibration are considered in this model. The model was verified by the ultrasonic assisted drilling experiments with different spindle speeds, feed rates, amplitudes and frequencies. The maximum error and minimum error of the average thrust force are 10.5% and 2.3%, respectively.
KW - Acoustic softening effect
KW - DD6 superalloy
KW - Dynamic cutting thickness
KW - Thrust force model
KW - Ultrasonic assisted drilling
UR - http://www.scopus.com/inward/record.url?scp=85124415460&partnerID=8YFLogxK
U2 - 10.1115/IMECE2021-72966
DO - 10.1115/IMECE2021-72966
M3 - 会议稿件
AN - SCOPUS:85124415460
T3 - ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE)
BT - Advanced Manufacturing
PB - American Society of Mechanical Engineers (ASME)
T2 - ASME 2021 International Mechanical Engineering Congress and Exposition, IMECE 2021
Y2 - 1 November 2021 through 5 November 2021
ER -