Influence mechanism of milling speed on TC4 titanium alloy surface integrity in high-speed milling

Zhenchao Yang, Dinghua Zhang, Changfeng Yao, Junxue Ren, Weijun Tian

Research output: Contribution to journalArticlepeer-review

15 Scopus citations

Abstract

By the experiments of high-speed milling of TC4 titanium alloy, the influence of the milling speed on machined surface integrity is investigated. The two-dimensional simulation of TC4 titanium alloy high-speed milling process is carried out by AdvantEdge, which is a professional metal-cutting processing finite element software. The temperature field distribution at different milling speeds and the effect of the milling speed at the cutting temperature on the rake and relief faces are obtained. Based on the simulation results, the influence mechanism of the milling speed on the surface integrity in the high-speed milling of TC4 titanium alloy is analyzed. Results show that the highest temperature in the cutting zone locates on the tool-chip interface at a distance of 0.01~0.02 mm from the tool tip. Generally, the influence of the milling speed at the cutting temperature is significant. The cutting temperature increases with the milling speed, but the cutting temperature decreases when the milling speed reaches 301 m/min.

Original languageEnglish
Pages (from-to)644-648
Number of pages5
JournalNanjing Hangkong Hangtian Daxue Xuebao/Journal of Nanjing University of Aeronautics and Astronautics
Volume41
Issue number5
StatePublished - Oct 2009

Keywords

  • High-speed milling
  • Influence mechanism
  • Surface integrity
  • TC4 titanium alloy
  • Temperature field

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