Fabrication of flexible hot film sensor array and its optimization

Bing He Ma, Jian Guo Zhao, Jin Jun Deng, Wei Zheng Yuan

Research output: Contribution to journalArticlepeer-review

10 Scopus citations

Abstract

To measure the flow field distribution parameters on the aerodynamic surfaces of airplanes and flow pipes, a hot film sensor array with the sensing material of nickel is fabricated on a polyimide substrate by the MEMS technology. The flexible and thin (whole thickness less than 100μm) sensor array can be attached upon a curved surface (such as airfoil) to measure the temperature distribution or flow parameters in a minimal invasion rapidly. The structure of sensor array is designed and the fabrication techniques are presented based on the magnetron sputtering and heat annealing. Then, the influences of the argon pressure, substrate temperature, sputtering power, and the annealing temperature on the temperature coefficient of resistance (TCR) for the sensor is studied. Finally, a high TCR of 4.64 × 10-3/°C with good linearity is obtained.

Original languageEnglish
Pages (from-to)1971-1977
Number of pages7
JournalGuangxue Jingmi Gongcheng/Optics and Precision Engineering
Volume17
Issue number8
StatePublished - Aug 2009

Keywords

  • Flexible hot film sensor array
  • Microfabrication
  • Nickel
  • Temperature coefficient of resistance

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