Enhanced thermophysical and mechanical properties of gadolinium zirconate ceramics via non-stoichiometric design

Rare-earth zirconate ceramics are potential materials for thermal barrier coatings due to their low thermal conductivity and excellent structural stability. However, the low thermal expansion coefficient and fracture toughness limit their application and further improvements are needed. In this work, non-stoichiometric gadolinium zirconate ceramics with fluorite phase structure were successfully prepared using solid-state reaction method. HRTEM, iDPC-STEM, and in-situ XRD were employed to investigate nanostructure, lattice defects, and phase stability. The non-stoichiometric ratio introduces more defects and forms special nanostructures, enhancing the thermophysical properties of gadolinium zirconate ceramics. The non-stoichiometric gadolinium zirconate ceramics have lower phonon thermal conductivity with higher hardness and fracture toughness compared to stoichiometric ratio ceramics. In addition, the non-stoichiometric gadolinium zirconate ceramics exhibit excellent structural stability in a wide temperature range. These performances provide further applications for non-stoichiometric gadolinium zirconate ceramics as thermal barrier coatings.