Effect of the functional groups in ionic liquid molecules on the friction and wear behavior of aluminum alloy in lubricated aluminum-on-steel contact

Four imidazolium-based room temperature ionic liquids containing phosphonyl functional groups, i.e. 1-(3′-O,O-diethylphosphonyl-n-propyl)-3- alkylimidazolium tetrafluoroborates and hexafluorophosphates, were synthesized. The physical properties of the resulting synthetic products were evaluated, and their tribological behaviors as the lubricants for an aluminum-on-steel sliding system were evaluated on an oscillating friction and wear tester, with the emphasis being placed on the effect of the O,O-diethylphosphonyl groups in the ionic liquid molecules on the tribological behaviors. Thus the friction and tests were conducted at a frequency of 25 Hz, a sliding amplitude of 1 mm, and for a duration of 30 min. The worn aluminum surface was analyzed by means of scanning electron microscopy, energy dispersive X-ray analysis, and X-ray photoelectron spectroscopy. It was found that the synthesized ionic liquids had better friction-reducing and anti-wear ability for the aluminum-on-steel system than their nonfunctionalized courterparts (1-ethyl-3-hexylimidazolium tetrafluoroborate, coded as L206, and 1-propyl-3-octylimidazolium hexafluorophosphate, coded as LP308). Especially, they had much better load-carrying capacity than L206 and LP308. The tribological behaviors of the synthetic lubricants were dependent on both the anions and the side-substituted alkyl chains attached to the imidazolium cations. Moreover, physical adsorption and complicated tribochemical reactions were involved during the sliding process of the Al-on-steel system under the lubrication of the synthetic functionalized ionic liquids, which led to the generation of physically adsorbing and chemically reacting films composed of five-member-ring complex compounds, metal fluorides, nitrogen oxide, and FePO₄ on the rubbed Al surface. Those physically adsorbing and chemically reacting films contributed to effectively decrease the friction and wear of the aluminum sliding against steel.