Diffusion bonding of stainless steel to copper with tin bronze and gold interlayers

Jiang Tao Xiong, Qing Xie, Jing Long Li, Fu Sheng Zhang, Wei Dong Huang

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31 Scopus citations

Abstract

Vacuum diffusion bonding of stainless steel to copper was carried out at a temperature ranging from 830 to 950 °C under an axial pressure of 3 MPa for 60 min with three kinds of interlayer metals: tin-bronze (TB) foil, Au foil, and TB-Au composite interlayer. The results showed that the grain boundary wetting was formed within the steel adjacent to the interface due to the contact melting between TB and Au when TB-Au composite interlayer was used. The grain boundary wetting could occur at a relatively low temperature of 830 °C and becomes significant with the increase of temperature. The tensile strength of the joint with TB-Au was higher than that with TB or Au interlayer separately and could be 228 MPa at the joining temperature of 850 °C. Furthermore, the axial compression ratio of the specimen joined at 850 °C was approximately 1.2%. Therefore, a reliable and precise joining of stainless steel to copper could be realized by diffusion bonding with the TB-Au composite interlayer at a comparatively low temperature.

Original languageEnglish
Pages (from-to)33-37
Number of pages5
JournalJournal of Materials Engineering and Performance
Volume21
Issue number1
DOIs
StatePublished - Jan 2012

Keywords

  • contact melting
  • diffusion bonding
  • grain boundary wetting

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