Cracks propagation mechanism of intergranular corrosion in Al–Cu–Li AA2195 alloys governed by constant relative humidity

Jingxin Zhao, Zhenhua Dan, Hui Chang, Lian Zhou

Research output: Contribution to journalArticlepeer-review

3 Scopus citations

Abstract

Atmospheric corrosion of Al–Cu–Li AA2195 alloys was investigated in constant relative humidity (RH) controlled by saturated salt solutions. Corrosion process was governed by RH, especially for the transformation of corrosion products and crack growth. The deceleration corrosion kinetics and maximum pit depth were found to be in accordance with the power laws. The corrosion products gradually transformed from γ-Al(OH)3 and γ-AlOOH into NaAlCO3(OH)2 and γ-Al(OH)3 affected by RH and exposure time. The localized formation of pitting, filiform and exfoliation corrosion was induced by the presence of Cu/Mg/Li-containing secondary precipitates, including T1(Al2CuLi), θ'(Al2Cu) and S'(Al2CuMg) phases. Secondary precipitates with lower potential were prone to triggering intergranular corrosion. The primary cracks penetrated into the internal matrix along large angular grain boundaires. Secondary cracks propagated along corrosion channels of the stress-concentrated triple grain boundaries with higher schimd factors, larger Kernel average misorientation and higher geometrically necessary dislocation densities. A crack propagation mechanism controlled by RH was proposed.

Original languageEnglish
Pages (from-to)165-176
Number of pages12
JournalJournal of Materials Research and Technology
Volume32
DOIs
StatePublished - 1 Sep 2024
Externally publishedYes

Keywords

  • Al-Cu-Li AA2195 alloys
  • Constant relative humidity
  • Intergranular corrosion crack propagation
  • Secondary precipitated phase
  • Thin electrolyte layers

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