Construction of gradient structure C/C–ZrC–SiC composites with good ablation resistance

With the upgrade of aircraft and the increasingly harsh service environment, it is urgent to develop high-performance thermal structural materials. In this study, inspired by foliar and root water uptake of trees, we propose a one-step facile method to achieve an autonomous gradient in C/C–ZrC–SiC sharp leading edge composites. The gradual increase of SiC content from top to bottom is beneficial to improve the heat transfer capacity of the composites. After oxyacetylene ablation for 60 s, the mass and linear ablation rates of the samples with gradient structure are 0.83 mg/s and 0.5 μm/s, 35 % and 83 % lower than conventional samples. The composites with gradient structure of ZrC and SiC are favorable to the formation of a compact and smooth ZrO₂ oxide protective layer, which not only protects the composites from further penetration of O₂, but also resists the mechanical denudation. The novel gradient structure composites with enhanced ablation resistance show a bright application prospect in next-generation thermal protection systems.