A unified cutting force model for flat end mills based on cutter geometry and material properties

Xiao Donga Zhang, Ce Han, Ding Hua Zhang, Ming Luo

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

A unified oblique cutting force model for flat end mills is developed. In this model, the cutting force is bridged among cutter geometry, material properties and cutting parameters. The cutter angles, material parameters and cutting parameters are the only inputs so that the model is applicable for different cutter-workpiece combinations and cutting parameters. The parameters in the model are solved by the geometric relations, applying Maximum Shear Stress Principle and Stabler’s chip flow rule. The material parameters are identified in a new method with orthogonal milling tests. The simulation results of the proposed model are in good agreement with experiments.

Original languageEnglish
Title of host publication12th International Conference on High Speed Machining
EditorsNing He, Liang Li, Yinfei Yang, Xiuqing Hao, Guolong Zhao
PublisherTrans Tech Publications Ltd
Pages408-416
Number of pages9
ISBN (Print)9783038356547
DOIs
StatePublished - 2016
Event12th International Conference on High Speed Machining, HSM 2015 - Nanjing, China
Duration: 18 Oct 201520 Oct 2015

Publication series

NameMaterials Science Forum
Volume836-837
ISSN (Print)0255-5476
ISSN (Electronic)1662-9752

Conference

Conference12th International Conference on High Speed Machining, HSM 2015
Country/TerritoryChina
CityNanjing
Period18/10/1520/10/15

Keywords

  • Cutter angles
  • Cutting force
  • Flat end mills
  • Material properties
  • Oblique cutting

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