Unraveling the oxidation behavior and mechanism of (TiZrTaNbCr)C high-entropy ceramic by introducing Cr₃C₂

High-entropy carbide ceramic materials exhibited excellent thermal and mechanical properties, making them highly sought after in high-temperature applications. However, the oxidation resistance of high-entropy carbide ceramic needed to be further improved. This work unraveled the oxidation behavior and mechanism of high-entropy carbide ceramic by introducing the Cr₃C₂. The results indicated that the oxidation rate of (TiZrTaNbCr)C initially decreased with temperature up to 900 °C, followed by an increased with further temperature rise up to 1100 °C. At 800 and 900 °C, the parabolic oxidation rate constants were 0.70 and 0.17 mg²cm⁻⁴min⁻¹, respectively. And the minimum thickness of oxidized layer was 60 µm at 900 °C for 120 min. This unusual phenomenon suggested the formation of different oxidation products. Specifically, the CrNbO₄ and Nb₂Zr₆O₁₇ oxide layer were formed at 900 °C, leading to an increased resistance to oxygen diffusion. Subsequently, loose oxidation products of Nb₂O₅ were formed after 1000 °C, hindering the oxidation resistance. In the current study on oxidation resistance of high entropy carbides, this work showed a competitive performance. Overall, this study illustrated the oxidation mechanism and behavior of (TiZrTaNbCr)C and proposed a new avenue for the design of high-entropy ceramic components.