TY - JOUR
T1 - Recent advances and optimization strategies in tribological performance of high entropy alloys
AU - Chen, Zhuo
AU - Gao, Chenguang
AU - Pei, Xuhui
AU - Hu, Mingchuan
AU - Du, Yin
AU - Yang, Tao
AU - Bou-Saïd, Benyebka
AU - Wang, Haifeng
N1 - Publisher Copyright:
© 2026 Elsevier Ltd.
PY - 2026/10
Y1 - 2026/10
N2 - High-entropy alloys (HEAs) are increasingly considered for tribological components because their compositional freedom enables broad tuning of phase constitution, microstructure, and surface reactivity. Yet, many baseline HEAs exhibit inadequate wear resistance and/or high friction unless they are deliberately designed for the targeted contact conditions. This review consolidates recent progress on improving HEA tribological performance through three complementary routes: (i) composition- and microstructure-driven design (phase engineering, refinement, tribo-oxidation control, and self-lubrication design), (ii) second-phase compositing using hard ceramics and solid lubricants to integrate load support with low-shear interfaces, and (iii) advanced processing and surface engineering (additive manufacturing, laser cladding, magnetron sputtering, and post-treatments) that enable non-equilibrium microstructures, gradient architectures, and high-performance coatings. For each route, we summarize dominant wear mechanisms, identify the governing structure-tribology linkages, and highlight the operating windows in which specific strategies are effective. The review concludes with key challenges and research priorities for translating laboratory-scale tribological gains into application-relevant reliability, including predictive design, mechanistic understanding of tribolayer dynamics, and validation under realistic service modes (e.g., fretting, erosion, and rolling contact fatigue).
AB - High-entropy alloys (HEAs) are increasingly considered for tribological components because their compositional freedom enables broad tuning of phase constitution, microstructure, and surface reactivity. Yet, many baseline HEAs exhibit inadequate wear resistance and/or high friction unless they are deliberately designed for the targeted contact conditions. This review consolidates recent progress on improving HEA tribological performance through three complementary routes: (i) composition- and microstructure-driven design (phase engineering, refinement, tribo-oxidation control, and self-lubrication design), (ii) second-phase compositing using hard ceramics and solid lubricants to integrate load support with low-shear interfaces, and (iii) advanced processing and surface engineering (additive manufacturing, laser cladding, magnetron sputtering, and post-treatments) that enable non-equilibrium microstructures, gradient architectures, and high-performance coatings. For each route, we summarize dominant wear mechanisms, identify the governing structure-tribology linkages, and highlight the operating windows in which specific strategies are effective. The review concludes with key challenges and research priorities for translating laboratory-scale tribological gains into application-relevant reliability, including predictive design, mechanistic understanding of tribolayer dynamics, and validation under realistic service modes (e.g., fretting, erosion, and rolling contact fatigue).
KW - Coatings
KW - High-entropy alloys
KW - Solid lubrication
KW - Tribo-oxidation
KW - Tribology
KW - Wear
UR - https://www.scopus.com/pages/publications/105036830126
U2 - 10.1016/j.triboint.2026.112089
DO - 10.1016/j.triboint.2026.112089
M3 - 文章
AN - SCOPUS:105036830126
SN - 0301-679X
VL - 222
JO - Tribology International
JF - Tribology International
M1 - 112089
ER -