Precipitation and distribution behavior of in situ-formed tib whiskers in ti64 composites fabricated by selective laser melting

The precipitation and distribution behaviors of in situ-formed titanium boride whiskers (TiB) in TiBw-reinforced Ti-6%Al-4%V (Ti64) composites fabricated from an elemental mixture of Ti64 alloy powder and TiB₂ particles by selective laser melting were investigated. The primary precipitation of TiB whiskers strongly depends on B content. For a B content of less than 2 mass%, when the liquid → β-phase transformation occurred and B atoms were discharged, the B-enriched area formed around the β-phase resulted in the generation of TiB whiskers and their agglomeration at the prior β-grain boundaries. When the B content was over 2 mass%, TiB whiskers directly precipitated from the liquid phase and moved to the molten pool boundary via Marangoni convection. As a result, the TiB whiskers were located along the boundary. Furthermore, B-enrichment caused a decrease in the liquidus temperature and thus obstructed β-grain coarsening, and as a result, fine equiaxed α’-grains formed during the phase transformation.