Porous silicon carbide ceramics with directional pore structures by CVI combined with sacrificial template method

The porous silicon carbide ceramics with multilevel directional pores were prepared by chemical vapor infiltration (CVI) combined with sacrificial template method. Carbon fiber preform with specific structure was used as template, and silicon carbide was deposited by CVI process. Then, the carbon fiber template was oxidized and removed, so that the porous silicon carbide ceramics were obtained. The influence of deposition time on pore structure, mechanical properties and thermal properties was studied. Compared with the traditional pore-making process, the pores formed by sacrificial template method are more regular, which brings excellent mechanical properties and thermal insulation properties. The porosity and flexural strength of the sample deposited for 72 h can reach 66.00% and 67.52 MPa, respectively, the thermal conductivity can be kept below 1 W/(m·K) from room temperature to 1200 °C.