Fabrication of microstructures in aviation components with a femtosecond laser based on PZT scanning

Thermal defects and low precision are the main disadvantages of fabricating micro-holes, irregular holes, and micro-slots in thermostable aviation materials. We demonstrate a manufacturing method employing a femtosecond laser and piezoelectric ceramic (PZT). The production process parameters were optimized according to the metallographic and dimensional accuracy of the microstructure, which was measured by phase-contrast microscopy and scanning electron microscopy. The limitations in a conventional aeroengine, such as in the recast layer, recrystallization, and micro-cracks, which degrade the performance and service life, were resolved with a simple, controllable, and commercial method.