Electrical conductivity and electromagnetic interference shielding of epoxy nanocomposite foams containing functionalized multi-wall carbon nanotubes

Epoxy/functionalized multi-wall carbon nanotube (EP/F-MWCNT) microcellular foams were fabricated through a supercritical CO ₂ (scCO ₂ ) foaming method. MWCNTs with carboxylation treatment were disentangled by using alpha-zirconium phosphate (ZrP) assisting dispersion method and functionalized with sulfanilamide. The F-MWCNTs were redispersed in acetone for mixing with epoxy resins to prepare nanocomposites. It was found that the dispersion of MWCNTs could be improved, thus heterogeneous nucleation effect of F-MWCNTs took place effectively during the foaming process, resulting in the formation of microcellular structure with larger cell density and smaller cell size. The volume conductivity and electromagnetic interference shielding performance of foamed EP/F-MWCNT nanocomposites were studied. When the F-MWCNT addition was 5 wt%, the conductivity of the foamed EP/F-MWCNT nanocomposites was 3.02 × 10 ⁻⁴ S/cm and the EMI shielding effectiveness (SE) reached 20.5 dB, significantly higher than the corresponding results of nanocomposite counterparts, indicating that introducing microcellular structure in EP/F-MWCNT nanocomposites would beneficial to improve their electrical conductivity and electromagnetic interference shielding performance.