Design optimization of truss-cored sandwiches with homogenization

Lightweight metallic sandwich plates comprising periodic truss cores and solid facesheets are optimally designed against minimum weights. Constitutive models of the truss core are developed using homogenization techniques which, together with effective single-layer sandwich approaches, form the basis of a two-dimensional (2D) single-layer sandwich model. The 2D model is employed to simulate the mechanical behaviors of truss-cored sandwich panels having a variety of core topologies. The types of loading considered include bending, transverse shear and in-plane compression. The validities of the 2D model predictions are checked against direct FE simulations on three-dimensional (3D) truss core sandwich structures. Optimizations using the 2D sandwich model are subsequently performed to determine the minimum weights of truss-cored sandwiches subjected to various failure constraints: overall and local buckling, yielding and facesheet wrinkling. The performances of the optimized truss core sandwiches with 4-rod unit cell and solid truss members and pyramidal unit cell with hollow truss members are compared with benchmark lightweight structures such as honeycomb-cored sandwiches, tetrahedral core sandwiches and hat-stiffened single layer plates.