Dendrite growth and grain “coarsening” in an undercooled CoNi equiatomic alloy

The CoNi equiatomic alloy was undercooled and spontaneously solidified using the glass fluxing method. The dendrite growth behaviors were recorded by a high-speed high-resolution camera. Three dendrite growth stages (i.e., the power law growth stage when undercooling ΔT<120 K, the plateau growth stage when 120 K<ΔT<135 K and the linear law growth stage when ΔT>135 K) were found and well predicted by a dendrite growth model. For the as-solidified microstructures, the average grain size increases with undercooling, indicating that unique grain “coarsening” instead of common spontaneous grain refinement occurs. Such a grain “coarsening” phenomenon was ascribed to stress accumulation upon rapid solidification. Furthermore, a plenty of sub-grains were observed within the abnormal coarse grains. From the electron back-scattering diffraction results, the angle difference between neighbouring sub-grains was less than 6°. The current work might be helpful for not only theoretically understanding dendrite growth but also practically controlling the non-equilibrium microstructures.