A comparative study of various flow instability criteria in processing map

Four instability criteria, namely Murty, Gegel, Malas and Prasad criteria, were compared, and the physical significance of parameters was analyzed in this paper. It is indicated that the instability map developed by Murty criterion is similar to Prasad criterion, showing an unstable flow at high strain rates. Murty criterion exhibits a little narrower unstable region. The instability maps developed by Malas criterion and Gegel criterion have similar shapes, and the unstable regions are wider than those Prasad criterion and Murty criterion. In addition to the unstable flow at high strain rates as predicted by Murty criterion and Prasad criterion, Malas criterion and Gegel criterion have a good ability for predicting unstable flow at high temperatures and low strain rates. The processing maps were validated by hot compression tests of Ti-22Al-25Nb alloy, and the possible causes of various instability were discussed.