Towards the icephobicity evolution of metallic surfaces affected by transitional wettability

In light of the escalating demands for ice protection related applications in diverse fields, including wind energy, power lines and aerospace, there is a notable surge in interest and attention toward the icephobic materials. The increased focus reflects a growing recognition of the crucial role of materials that demonstrate superior resistance to icing phenomenon. However, the intricate correlation between material wettability and icephobicity remains inadequately elucidated. This study aimed to investigate the factors that influence the relationship between icephobicity and different wetting states. The impact of varying surface topographies was examined within the scope of this investigation. A comprehensive analysis was conducted to evaluate the anti-icing and de-icing performances of the surfaces, encompassing anti-frost, ice shear adhesion strength and electro-thermal heating de-icing aspects. Furthermore, the static and dynamic wettability, along with surface free energy measurements, were also performed to enhance the comprehension of icephobicity variation. The detailed water condensation on various surfaces was meticulously observed using environmental scanning electron microscopy (ESEM). The findings elucidated a strong correlation between the icing behaviour and surface topography. It was observed that the surface topography acted as an amplifier, intensifying the deteriorating effect in icephobicity: the formed glaze per unit area exhibited a significant increase with rough asperities; the ice adhesion strength suffered an obvious increase with rough surface and lower hydrophobicity as well as the prolonged ice detachment and overall energy consumption. Therefore, careful consideration should be devoted to the tailoring of surface morphology and wettability when designing and fabricating icephobic surfaces.