Template-guided synthesis of Co nanoparticles embedded in hollow nitrogen doped carbon tubes as a highly efficient catalyst for rechargeable Zn-air batteries

Rational design and construction of highly efficient and durable non-noble-metal bifunctional catalysts for oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) is crucial to promote the widespread implementation of rechargeable Zn-air batteries. Herein, a bifunctional catalyst comprising Co nanoparticles uniformly embedded in hollow nitrogen doped carbon tubes (Co@hNCTs) is fabricated by a facile tube-directed templating strategy. In this strategy, surfactant-treated polypyrrole (PPy) nanotubes serve as the structure-guiding templates for efficient capture of Co²⁺, realizing the in-situ growth of zeolitic imidazolate frameworks-67 (ZIF-67) nanocrystals on PPy nanotubes. Sodium laurylsulfonate acts as anionic surfactant to endow PPy nanotubes with functional electronegative surface and strong anchoring effect toward ZIF-67, playing the pivotal role in binding of ZIF-67 nanocrystals with PPy nanotubes potently. Consequently, the developed catalyst presents a superior ORR activity with the half-wave potential of 0.87 V excellent durability with only a 7 mV loss of half-wave potential after 5000 cycles. The catalyst also exhibits superior catalytic performance for OER. When serving as an air electrode in Zn-air batteries, a large power density of 149 mW cm⁻² and long-term cyclability for over 500 h are realized in ambient air, implying the great potential in practical application.