Surface modification of Ti-6Al-4V alloy by cathode assiting discharge setup and conventional plasma nitriding methods

In order to improve the wear resistance of titanium alloys, the potential of the plasma nitriding process with a cathode assiting discharge setup was examined. Ti6Al4V alloy was nitrided by the cathode assiting discharge nitriding (CAN) and conventional DC plasma nitriding (CPN) methods, respectively. The micro-topography, phase composition and cross-sectional microhardness distribution of two nitriding layers were studied comparatively. The sliding wear resistance of the nitriding layers was examined by a ball-on-disk test against Si₃N₄ balls. The results indicated that the surface roughness Ra of the CAN layer was about 1 order less than that of the CPN layer. In addition, the CAN surfaces possessed significantly greater wear resistance than the CPN layer at higher loads, and increased the wear resistance of Ti6Al4V alloy by about 2 orders due to the higher loading bearing ability, higher rate of TiN phase, greater surface microhardness and bigger microhardness improving depth. This is because the double glow discharge effect in CAN strengthened the density of the active nitrogen atoms and the nitriding efficiency. Moreover, the ion bombardment effect on the surface of the nitriding titanium alloy was reduced obviously.