Superior CMAS corrosion resistance of high-entropy rare-earth disilicate environmental barrier coating for SiC coated C/C composites

  • Guohui Chen
  • , Yanqin Fu
  • , Yulei Zhang
  • , Jian Zhang
  • , Jing'an Kong
  • , Wenhan Gai

Research output: Contribution to journalArticlepeer-review

4 Scopus citations

Abstract

High-entropy rare-earth silicates are promising candidate materials for enhanced calcium‑magnesium-aluminosilicate (CMAS) resistance as next-generation environmental barrier coatings (EBCs). In this study, CMAS corrosion behaviors of plasma-sprayed high-entropy disilicate (Yb0.2Lu0.2Er0.2Tm0.2Sc0.2)2Si2O7 ((5RE0.2)2Si2O7) and Yb2Si2O7 coatings were comparatively investigated at 1500 °C, to clarify the effect of high-entropy engineering on enhancing the CMAS corrosion resistance. After corrosion at 1500 °C for 1 h, the corrosion layer thickness of the (5RE0.2)2Si2O7 coating was 50 ± 12 μm, while that of the Yb2Si2O7 coating reached 90 ± 15 μm. When the corrosion time was extended to 20 h, the Yb2Si2O7 coating completely failed, but the (5RE0.2)2Si2O7 coating still maintained protective effect. The (5RE0.2)2Si2O7 coating exhibited superior corrosion resistance compared with the Yb2Si2O7 coating, primarily attributed to the sluggish diffusion effect of high-entropy materials and reduced average rare-earth ion radius. A dense reaction layer interlaced with apatite and garnet was formed, effectively limiting the further penetration of CMAS. This work provides valuable insights for designing high-entropy coatings with exceptional anti-CMAS corrosion performance.

Original languageEnglish
Article number132482
JournalSurface and Coatings Technology
Volume513
DOIs
StatePublished - 1 Oct 2025

Keywords

  • C/C composites
  • CMAS corrosion
  • Environmental barrier coatings
  • High-entropy rare-earth disilicates
  • Supersonic atmospheric plasma spraying

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