Modelling of crack development processes in composite elements based on virtual crack closure technique and cohesive zone model

Fiber composites based on polymer matrices are promising structural materials that meet high requirements for strength, reliability, durability, and hardness. Therefore, composite materials are widely used as structural materials for aerospace products. The problems associated with the destruction of fiber composites were relevant at all stages of technology development. A variety of reinforcing fibers and polymer binders, as well as reinforcement schemes, allow directional control of strength, stiffness, level of working temperatures and other properties of polymer composite materials. This article discusses a methodology for experimental determination of the mechanical properties of carbon-based fiber-reinforced polymer composite materials, including the determination of the interlayer fracture toughness under loading under separation conditions using the double-cantilever beam method (DCB) and the fracture toughness under transverse shear conditions using the ENF (End-Notched Flexure) method and interlayer strength. The test results of samples of polymer composite materials with a carbon reinforcing filler with different surface densities are presented. The experimental data were used to identify the parameters of the VCCT (Virtual Crack Closure Technique) and CZM (Cohesive Zone Model) closure models used to describe the development of cracks in the composites under consideration. It was found that the parameters determining the strength of layered composites are such characteristics as interlayer strength and crack resistance. It was found that the decrease in the strength of individual layers of the composite does not always affect the current stress state of the entire structure, which is often difficult to detect experimentally, but can significantly affect the further behavior of the object under study provided that the crack develops further.