Investigation on the influence of Ta on the microstructure evolution of Ni-based superalloy DZ411 during directional solidification, heat treatment, and long-term aging

The microstructure evolution in directionally solidified Ni-based superalloys DZ411 with different Tantalum (Ta) contents (2.72, 3.10, and 4.00 wt%) was investigated. After directional solidification, three alloys with different Ta contents were subjected to standard heat treatment: solution treatment (1230 °C/2 h/AC)+ primary aging (1120 °C/2 h/AC)+ secondary aging (870 °C/24 h/AC). Then, following isothermal long-term aging treatments were performed at 950 °C for 50, 100, 200, 500 and 1000 h. The addition of Ta can lead to the increase of the volume fractions of MC carbides, eutectics, and γ′ phases during directional solidification. In addition, with the increase of Ta content, the mismatch of γ/γ′ increases, thus, the shape of γ′ becomes more regular. After solution heat treatment, the MC carbides are decomposed, and more M₂₃C₆ carbides are precipitated along the grain boundaries in alloys with increasing Ta contents. Besides, the eutectic cannot be completely eliminated. After secondary aging, more secondary γ′ phases are precipitated on the γ matrix channels in alloys with increasing Ta contents. Furthermore, the addition of Ta can delay the coalescence of the γ′ phase during long-term aging, which can be attributed to the reduction of the coarsening rate K according to the precipitation coarsening theory of Lifshitz and Slyozov and Wanger (LSW).